Elevated Fingerboard
Design
Most of my guitars incorporate
an elevated fingerboard design. In fact, although I am happy to build-to-order
a guitar with traditional geometry, 100% of my clients have opted in favor
of my elevated fingerboard (EF) design since 1993. The entire raison d'être
of the design is to afford easier access to the higher frets. To accomplish
this I curve the soundboard (or "top") in the upper bout down
toward the back, thereby allowing the neck to run up over the top as far
as the soundhole. There is a negligible effect on sound because the all-important
lower bout maintains the traditional geometry.
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Neck Billet
In order
to make a seamless construction for the elevated fingerboard
neck, it is necessary to plan ahead. The wood is typically
mahogany (Swietenia spp.) or Spanish cedar (Cedrella
spp.), though domestic substitutes are possible and should
be considered as substitutes for these majestic tropical trees.
It should have little or no "runout" to the grain
and be quarter-sawn. Initial dimensions (in mm) are 70 x 30
x 592. The 30 mm dimension is necessary to accomodate the
V-joint and the heel buildup.
Two pieces
45 mm long are cut from one end of this billet and marked
to recall their original orientation. Then a long diagonal
cut of about 5.5ä is made on the bandsaw to yield a third
piece. These are glued together to form the heelblock. Their
original orientation and sequence is maintained and because
the wood is quarter-sawn, it is possible to align the grain
lines quite successfully.
This block
is trimmed and slotted to receive a spline when the neck is
finally joined to the box. Later, the heelblock is glued back
to the neck billet in its appropriate position. When the neck
is finally carved to its final shape, the various parts will
make a seamless whole and appear as if the whole assembly
was carved from a single block of wood.
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The traditional Spansh
slipper-foot method of construction will not work here. Instead, it is
necessary to build the box and neck separately and join them later. What
follows is an illustrated outline of my method.
First, my workboard has
the swooping curve of the soundboard built into it. It also has provision
for the main neck component that will ride over the top. At the 12th fret,
where the neck joins the box, the elevation from the soundboard to the
bottom edge of the fingerboard is about 15 mm. Both soundboard and neck
are indexed with pins to the workboard. The portion of the neck that is
to mate with the soundboard is shaped to the contour of the workboard,
largely with a spokeshave.The soundboard is then braced in place on the
workboard, using a go-bar deck. At this point an outside mold is attached
to the workboard and the sides are fitted and glued in place along with
neck block and tailblock.
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The neck block has a
slot that will receive a spline when the heel of the neck is eventually
mated to it. After final adjustment of the soundboard bracing, and a washcoat
of shellac, the back is fitted and glued in place. The box is now ready
for application of purfling and bindings around the edges.
Once the box is complete,
the neck heelblock is fitted to the box. If all goes well this is a relatively
minor adjustment made by removing material from the box with a scraper.
I use a spline to key the two together. When the fit looks good the heelblock
is glued to the neck assembly while the neck and box are in place on the
workboard. This insures that the neck is aligned properly when it is ultimately
glued to the box.
The fingerboard remains
to be added to the neck but before this can be done the end of the neck
that approaches the soundhole needs to be cut.
I use a circle cutter
on my drillpress. When all is assembled, the end of the fingerboard will
align with the end of the neck and both will fall short of the rounded
edge of the soundhole by about 1.5 mm. Only the extended portion of the
20 fret fingerboard will pass over the soundhole. Though others are possible.,
this is a stylistic solution I find satisfying.
The ebony fingerboard
is glued to the neck assembly while it is in position on the guitar. For
this I use polyurethane glue. It will not warp the wood since it is not
water-based, and it can make a very strong joint. Before the neck is glued
to the box it is brought to its final shape and the finish process has
already begun.
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